Butt Welded Pipe Fittings
We at Vijay Sales Corporation offer our partners the complete range of Butt Welded Fittings from sizes 1/2” to 20”
The Material of Construction which we offer ranges from Mild Steel, Carbon Steel, Hot Dip Galvanized, SS-304 & SS-316. We offer ERW as well as Seamless Fittings
Product Range
MS ERW Butt Welded Short and Long Bends
CS Seamless Butt Welded Short Bends Sch.40
CS Seamless Butt Welded Forged Tee Sch.40
‘IBR’ approved elbows, tees & reducers
U Clamps & Chilly Clamps
Tie Rods
Nut bolts & Washers
Butt Welded Concentric & Eccentric Reducer
Dish Ends
PRICE LIST FOR STEEL PIPE FITTINGS
DATED- 1st January, 2023
(GST @ 18% shall be extra along with freight charges on the prices mentioned below)
PRICES OF MILD STEEL BUTT WELDED ERW ELBOW HEAVY DUTY
(MADE FROM C CLASS PIPES)
| SIZE (in MM) | SIZE (in Inches) | Price |
|---|---|---|
| 15MM | 1/2" | 20.00 |
| 20MM | 3/4" | 24.00 |
| 25MM | 1" | 27.00 |
| 32MM | 1-1/4" | 45.00 |
| 40MM | 1-1/2" | 54.00 |
| 50MM | 2" | 84.00 |
| 65MM | 2-1/2" | 120.00 |
| 80MM | 3" | 165.00 |
| 100MM | 4" | 309.00 |
| 125MM | 5" | 510.00 |
| 150MM | 6" | 630.00 |
| 200MM | 8" | 1350.00 |
| 250MM | 10" | 2250.00 |
| 300MM | 12" | 3390.00 |
| 350MM | 14" | 4620.00 |
PRICES OF GALVANISED STEEL BUTT WELDED ERW ELBOW HEAVY DUTY
(MADE FROM C CLASS PIPES)
| SIZE (in MM) | SIZE (in Inches) | Price |
|---|---|---|
| 15MM | 1/2" | 25.00 |
| 20MM | 3/4" | 29.00 |
| 25MM | 1" | 35.00 |
| 32MM | 1-1/4" | 54.00 |
| 40MM | 1-1/2" | 66.00 |
| 50MM | 2" | 102.00 |
| 65MM | 2-1/2" | 160.00 |
| 80MM | 3" | 219.00 |
| 100MM | 4" | 408.00 |
| 125MM | 5" | 651.00 |
| 150MM | 6" | 936.00 |
| 200MM | 8" | 1890.00 |
| 250MM | 10" | 3090.00 |
| 300MM | 12" | 4800.00 |
| 350MM | 14" | 6480.00 |
PRICES OF SEAMLESS BUTT WELDED ELBOW SCHEDULE 40
| SIZE (in MM) | SIZE (in Inches) | Price |
|---|---|---|
| 15MM | 1/2" | 27.00 |
| 20MM | 3/4" | 30.00 |
| 25MM | 1" | 39.00 |
| 32MM | 1-1/4" | 57.00 |
| 40MM | 1-1/2" | 70.00 |
| 50MM | 2" | 109.00 |
| 65MM | 2-1/2" | 197.00 |
| 80MM | 3" | 302.00 |
| 100MM | 4" | 470.00 |
| 125MM | 5" | 921.00 |
| 150MM | 6" | 1461.00 |
| 200MM | 8" | 2922.00 |
| 250MM | 10" | 5234.00 |
| 300MM | 12" | 7750.00 |
| 350MM | 14" | 10890.00 |
PRICES OF SEAMLESS BUTT WELDED REDUCER SCHEDULE 40
| SIZE (in MM) | SIZE (in Inches) | Price |
|---|---|---|
| 20 X 15 | 3/4” X 1/2" | 27.00 |
| 25 X 20 | 1” X 3/4" | 30.00 |
| 32 x 25 | 1-1/4" X 1” | 39.00 |
| 40 x 32 | 1-1/2” X 1-1/4" | 51.00 |
| 50 x 40 | 2" X 1-1/2” | 78.00 |
| 65 x 50 | 2-1/2" X 2 | 114.00 |
| 80 X 65 | 3” X 2-1/2" | 162.00 |
| 100 X 80 | 4” X 3" | 216.00 |
| 125 X 100 | 5” X 4" | 396.00 |
| 150 X 125 | 6” X 5" | 510.00 |
| 200 X 150 | 8” X 6" | 1020.00 |
| 250 X 200 | 10” X 8" | 2040.00 |
| 300 X 250 | 12” X 10" | 2820.00 |
PRICES OF SEAMLESS BUTT WELDED FORGED TEE SCHEDULE 40
| SIZE (in MM) | SIZE (in Inches) | Price |
|---|---|---|
| 15MM | 1/2" | 52.00 |
| 20MM | 3/4" | 60.00 |
| 25MM | 1" | 78.00 |
| 32MM | 1-1/4" | 121.00 |
| 40MM | 1-1/2" | 152.00 |
| 50MM | 2" | 193.00 |
| 65MM | 2-1/2" | 386.00 |
| 80MM | 3" | 413.00 |
| 100MM | 4" | 648.00 |
| 125MM | 5" | 1235.00 |
| 150MM | 6" | 1447.00 |
| 200MM | 8" | 2687.00 |
| 250MM | 10" | 4800.00 |
| 300MM | 12" | 7150.00 |
PRICES OF BUTT WELDED ERW REDUCER HEAVY DUTY
| SIZE (in MM) | SIZE (in Inches) | Price |
|---|---|---|
| 25 X 20 | 1” X 3/4" | 22.50 |
| 32 x 25 | 1-1/4" X 1” | 24.00 |
| 40 x 32 | 1-1/2” X 1-1/4" | 28.50 |
| 50 x 40 | 2" X 1-1/2” | 39.00 |
| 65 x 50 | 2-1/2" X 2 | 60.00 |
| 80 X 65 | 3” X 2-1/2" | 72.00 |
| 100 X 80 | 4” X 3" | 114.00 |
| 125 X 100 | 5” X 4" | 162.00 |
| 150 X 125 | 6” X 5" | 192.00 |
| 200 X 150 | 8” X 6" | 561.00 |
| 250 X 200 | 10” X 8" | 930.00 |
| 300 X 250 | 12” X 10" | 1440.00 |
| 350 X 300 | 14” X 12" | 3300.00 |
Our Advantage
. For most of the Elbows that we supply, we get them manufactured using JINDAL pipes. Our Fittings are considered to be the best in terms of quality when it comes to the Indian Market. Our clients include MARUTI-SUZUKI who are very particular when it comes to quality.
We often advise our clients who use HEAVY DUTY PIPES for applications like Fire Fighting, to use Heavy Duty Pipe Fittings as the maximum pressure point of any piping line comes at the fittings part. It is often the case, that contractors choose Heavy Duty Pipes and then use Medium or Light Duty Fittings as a cost-saving measure. However, this practise often leads to leakages and breakdowns in piping lines.
All these Fittings are Readily Available with us at our several warehouses. We ensure that we offer our Partners, the best possible quality of Fittings available anywhere in India.
Our Quality & Service, along with our wide range of Products give our Partners a ONE- STOP Shop for all their requirements related to the PIPING INDUSTRY.
Butt Welded Pipe Fittings: Essential Guide for Your Next Project
Butt welded pipe fittings are integral components in piping systems across many industries. With their leak-proof connections and ability to withstand high pressures, these fittings provide strength and reliability to critical processes. This article provides a comprehensive guide on butt welded pipe fittings, including their key characteristics, advantages, applications, selection, and installation. Whether you are an engineer, contractor, or procurement manager, this guide will equip you with the knowledge to incorporate butt welded fittings into your next project.
Understanding Butt Welded Pipe Fittings
Butt welded pipe fittings are fittings that are joined together by welding two plain ends together. The two pieces to be connected have properly prepared beveled edges that match together to facilitate complete weld penetration
| Fitting Type | Description | Use Case |
|---|---|---|
| Elbows | Change the direction of flow | 90° and 45° for directional change |
| Tees | Branch off the main pipeline | Main to branch flow distribution |
| Reducers | Connect pipes of different sizes | Flow rate adjustment |
| Caps | Seal the end of a pipe | Closing off pipelines |
Materials Used in Butt Welded Pipe Fittings
Butt welded fittings are available in a wide range of materials:
Carbon steel - Commonly used. Provides good weldability.
Stainless steel - Has excellent corrosion resistance. The most common types are 304/304L and 316/316L stainless steel.
Alloy steel - Used for high-temperature and pressure applications. Common grades are 1.25Cr-0.5Mo steel and 9Cr-1Mo steel.
Nickel alloys - Offer exceptional corrosion resistance. Common grades include Alloy 400, Alloy 600, and Alloy 800.
Manufacturing Process
The manufacturing steps for butt weld fittings include:
Forming the fitting shape from pipe or plate material through processes like bending or molding.
Machining the beveled welding ends to precise tolerances.
Performing heat treatment to attain desired mechanical properties.
Testing with liquid penetrant and hydrostatic methods.
Applying protective coating as necessary.
Proper manufacturing ensures smooth weld preparations and consistent quality.
Advantages and Applications of Butt Welded Pipe Fittings
Butt welded pipe fittings provide several key advantages that make them a staple in industrial piping systems:
Advantages of Using Butt Welded Pipe Fittings
Strong and leak-proof connections - The full penetration welds create joints as strong as the pipe itself and eliminate leak risks.
Withstand high pressures - Butt welds are typically used for pressures exceeding 150 psi where threaded or socket weld fittings are not ideal.
Long service life - The robust construction ensures long operational life even in harsh conditions.
Facilitate automated welding - The beadless finish allows automated orbital welding for faster and consistent results.
| Industry | Application Example |
|---|---|
| Oil and Gas | Transmission pipelines, pump stations |
| Chemical Processing | Refineries, reaction systems |
| Power Generation | Steam lines, cooling systems |
| Shipbuilding | Marine piping, bilge lines |
| Construction | Fire protection, heating/cooling systems |
Selection and Installation of Butt Welded Pipe Fittings
Choosing the right butt welded fitting and installing it properly ensures integrity and trouble-free operation.
Selecting the Right Butt Welded Pipe Fittings
Consider the following when selecting butt welded fittings:
Temperature and pressure - Choose fitting material that can withstand the maximum temperature and pressure.
Fluid compatibility - Select fitting material that avoids corrosion, erosion, or other reactions with the fluid.
Code compliance - Adhere to applicable codes like ASME B31.1, B31.3, etc.
Pipe dimensions - Match the fitting size to the pipe ID and wall thickness.
Cost - Compare options across materials and brands based on budget.
Reputable manufacturers test fittings as per standards to guarantee ratings are achieved.
Installation of Butt Welded Pipe Fittings
Proper installation steps include:
Clean and prepare pipe ends and fitting surfaces.
Securely tack weld the joint at 2 or 3 points.
Use qualified welders adhering to welding procedures.
Perform post-weld heat treatment if required.
Allow for radiography testing of the welds.
Ensure good ventilation and follow all safety precautions.
Details for butt weld installation can be found in ASME Piping Code B31.1. Taking care during installation prevents failures down the line.
Conclusion
Butt welded pipe fittings are critical for ensuring robust, leak-proof connections in various industrial applications. This guide has covered essential aspects, from types and materials to installation practices. For those looking to delve deeper into butt welded pipe fittings, consider exploring our range of Butt Welded Pipe Fittings at Vijay Sales Corporation. Our team is dedicated to assisting you in selecting the perfect fittings for your project, ensuring reliability and efficiency in your piping systems.
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